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LOGISTICS PROCESS FOR SUPPLY CHAIN MANAGEMENT-Some
Reality
World Wide Shipping
July/August 2002
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By THOMAS CRAIG President LTD Management www.ltdmgmt.com |
A supply chain is not a series of links forged together for
a common purpose. That is a nice image. However it minimizes the reality of
the chain and how each link in that chain must design its own logistics process
to function within the chain. As a result, there are supply chains within each
supply chain. With supply chains, the emphasis is on logistics because that
is the vital driver of the supply chain.
The success of the chain depends on many things. How well and
how clearly the key player in the chain, the large retailer/mass merchandiser
or whoever, has defined what he is doing and why he is doing it that way. For
suppliers located within the chain, this is important. There is no one standard
universal chain. What you are dealing with are multiple, different supply chains
and logistics processes and supply chains for each customer. That means developing
agile, tailored logistics solutions to meet the requirements of each customer.
Each chain is really a series of buyers and sellers of products
and services. That means that each link participant has his own objectives,
and sometimes conflicting and objectives, which can work against supply chain
effectiveness. Companies buy and sell and participate in the supply chain for
their own reasons. This is an important and sometimes overlooked fundamental
of developing a working logistics process, both for the entire chain and for
each link in the chain. It is also the driver behind the need for collaboration
between and among various buyers and sellers. Think of the supply chain as a
relay race with good speed by each runner and a great handoff and exchange of
the baton between runners.
The diversity of participants in the chain can create a complex
and long process. The supply chain design and plan must be clearly communicated.
All parties must understand how and, especially, why the chain is supposed to
function. This becomes more important as the complexity and length of the chain
grows. Suppliers to suppliers to suppliers need to understand the "what
and why" so they can design their own production and logistics process
and cycle time. Suppliers located in other countries need to understand the
supply chain given the time and distance they are from the final supply chain
destination. Factor in uncertainty, a primary reason for inventory and something
that increases as the supply chain complexity and distances increase, and the
need for proper supply chain strategic design and tactical implementation is
compounded.
Expediting and other crises are symptoms of supply chain problems.
There is more involved than a "weakest link". Excessive and consistent
occurrences are signs of poor supply chain design and execution. And no software
can make up for supply chain design and execution flaws or shortcomings. Software
is a means to an end, a tool. It is not an end in and of itself to supply chain
success. The same can be said about using a 3PL. It cannot guarantee and execute
effective logistics operation. Like software, a 3PL is a tool, a means.
The supply chain should be designed from the end user back through
the various product and service providers. The purpose should be transparent.
Each party's role in the movement of product and information should be clearly
defined and delegated. Communication should be open and flow both ways. The
potential for exceptions should be recognized and be built into contingencies
for the plan. But note, they are exceptions. When exceptions occur too often,
there is no process. There are just multiple entities each doing what they think
they should do. The result is that the very purpose of supply chain management,
to drive out inefficiencies, is lost. Instead the "process" has reconfirmed
and created its own inefficiencies.
The process should be designed from both the strategic and tactical
views. The strategic should set the grand plan and purpose and to define the
players and their roles and responsibilities. Then the tactical, operational
design must address the details to make the process function effectively.
No matter where you are positioned in the supply chain and no
matter how well the supply chain is designed and operated, here are points you
should address in your company's logistics process.
*Recognize that supply chain management has different meanings
in different industries. The importance of transportation cost or inventory
or information technology can impact the design and operation of the logistics
process.
*Understand what each of your customer wants and why. Each customer
may have his own requirements. Know them. Ask questions. Communicate internally
and work together. Get forecasts for each customer, that match the regional
configuration of your distribution centers. This enables you to better ensure
that you have the right products positioned at the right warehouses to meet
their local demands. This is important for being able to deliver full, complete
orders on time.
*Reduce your internal total logistics cycle time, with purchasing,
manufacturing, customer order and shipping, to have product ready and available
for delivery to the customer. Seek improvements to reduce the cycle time and
improve agility. Communicate the logistics process within the company, both
in general and for specific, key customers, so everyone internally knows what
will be done, why and how. Analyze your distribution network. Are your warehouses
in the correct locations for maximum supply chain effectiveness? Each of your
customers expects his orders to be delivered complete, accurate and on time.
Make sure you are capable of doing that consistently so that you are a valued
supplier. Do not fixate on lesser points, such as your LTL program. Instead
focus on how that and other points come together as a cohesive effort.
*Develop and communicate to your suppliers what you are doing,
why you are doing it and what you expect of them. Learn their processes to help
you design the best one. Collaborate with them to improve their processes. Have
them develop and communicate to their suppliers. Optimizing your own needs without
regard to your suppliers' can really suboptimize your logistics program.
*Learn your international supplier's operations and logistics
cycle time. The lead-time with international sourcing and its impact in inventory
and on operations makes this very important. Always having inventory in transit,
in the pipeline, smoothes some of the peaks and valleys in inventory replenishment
and availability, given the distance and lead times. Learn when ocean carriers
ship from the overseas port and arrive at your port of entry is a step to reducing
bunching of incoming containers and product. Depending upon your distribution
or plant locations, analyze using both minilandbridge and all-water options.
Look at using more than one carrier to handle your shipments. Different sailing
dates and arrival dates gives you alternate movements of inventory. Look at
having a multimodal approach. Depending upon your products and their characteristics,
consider flying some product to also keep inventory flowing to reduce gaps and
bunching. Do not fixate on such things as "premium freight" with regard
to airfreight. That is an antiquated definition and ignores the cycle time,
customer service and inventory issues of supply chain management.
*Reduce the number of suppliers and service providers you work
with. Besides the benefits of consolidated volume and leveraging, using fewer
firms limits, if not reduces, the complexity of your supply chain. Unnecessary,
extra players can run counter to improving the process with collaboration.
And, when you think you have it all worked out, take a deep
breath, smile, and get ready to make changes. Your customers' expectations and
needs are dynamic. Your logistics process must be agile to meet the new demands.
If you excel at your supply chain, your company will have a competitive advantage.
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